Aegis Power Systems, Inc. operates an advanced design, rapid prototyping, and full-scale manufacturing facility in Murphy, NC. Backed by 30+ years of dedicated power electronics design experience, our team specializes in solving demanding electrical, thermal, structural, and electromagnetic interference (EMI) challenges for tier-1 defense contractors and global OEMs.
Purpose-built power supply modules designed for ground combat vehicles, tactical command shelters, radars, and field communication systems requiring extreme physical ruggedness.
Ultra-compact, lightweight airborne power supplies optimized for fixed-wing military aircraft, rotary platforms, unmanned aerial vehicles (UAVs), and commercial aviation avionics.
When standard commercial off-the-shelf (COTS) units do not satisfy program constraints, our senior engineering staff designs fully custom topology solutions from baseline specs.
Modular, high-density 3U and 6U VPX and VME card-level power supplies engineered to support VPX Open Architecture and SOSA™ aligned military signal processing chassis.
Severe-environment power supplies for surface vessels and submarine systems, featuring corrosion-resistant treatments and high power density for shipboard electronics.
Standard 19-inch rackmount chassis units (1U to 4U) engineered for military communication shelters, industrial automation, test equipment, and telecommunication hubs.
Our manufacturing and testing facility integrates strict quality assurance controls throughout the design, component selection, assembly, and final burn-in processes.
| Standard / Specification | Application Scope | Aegis Engineering Compliance |
|---|---|---|
| MIL-STD-810G / H | Environmental Engineering & Laboratory Tests | Full verification for extreme low/high operating temperatures, humidity, altitude, mechanical shock, and random vibration profile. |
| MIL-STD-461F / G | Electromagnetic Interference (EMI/EMC) Control | Integrated internal filtering to meet Conducted Emissions (CE), Radiated Emissions (RE), Conducted Susceptibility (CS), and Radiated Susceptibility (RS). |
| MIL-STD-704A-F | Aircraft Electric Power Characteristics | Full transient, surge, sag, and frequency variation immunity for 28VDC, 115VAC (400Hz/Variable), and 270VDC airborne power buses. |
| MIL-STD-1275D / E | Ground Vehicle 28V DC Electrical Systems | Engineered overvoltage spike (up to 100V) and surge protection for heavy ground combat vehicles and tactical land platforms. |
| AS9100D & ISO 9001:2015 | Aerospace & Defense Quality Management | Independently audited certified facility ensuring end-to-end component lot traceability, rigorous ESD controls, and IPC-A-610 Class 3 soldering. |
| ITAR & NIST 800-171 | Defense Trade Compliance & Cybersecurity | 100% US-based operation registered with U.S. Directorate of Defense Trade Controls (DDTC), safeguarding controlled unclassified defense data. |
In military and aerospace operations, power supply failure is not an option. Aegis Power Systems applies advanced thermal management, component derating, and environmental screening to deliver high Mean Time Between Failures (MTBF).
Advanced thermal simulation, liquid cooling cold-plate design, conduction heat sinking, and forced-air optimization for high-wattage densities.
NavMat and internal derating rules applied to electrical stresses on semiconductors, capacitors, and magnetics to ensure long service life.
High-frequency GaN and SiC switching designs delivering high efficiency ratings up to 95%, reduced thermal footprint, and minimized weight.
Every manufactured power supply unit undergoes full-load thermal cycling, ESS (Environmental Stress Screening), and electrical functional validation.
Navigating specialized power electronics procurement requires a trustworthy manufacturer capable of translating complex platform requirements into reliable hardware on schedule.
Collaborate directly with our US-based design engineers from initial technical specification review through full product qualification.
From PCB layout, magnetics design, and mechanical enclosure fabrication to surface mount assembly and testing — all under one roof.
Proactive component life-cycle management ensuring multi-decade program sustainment and reliable spare part availability.
Our engineering team is ready to evaluate your electrical schematics, thermal constraints, and compliance requirements. Get in touch with us today for technical consultation or product pricing.
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