When standard commercial-off-the-shelf (COTS) units do not satisfy your mechanical constraints, electrical inputs, or harsh environmental durability requirements, Aegis Power Systems delivers end-to-end custom power supply engineering. Backed by over 30 years of specialized manufacturing experience, our in-house engineering team designs high-density, reliable custom AC-DC power supplies, DC-DC converters, and VPX system modules tailored precisely to global defense prime contractors, commercial aerospace OEMs, and heavy industrial integration programs.
Engineered Power Conversion Options
Our engineering design process supports full customization across all major power topologies, enclosure physical footprints, and environmental ruggedization parameters:
Wide Power Output Range
Flexible power ratings scalable from 50 Watts to 25+ Kilowatts with single or multi-channel regulated outputs tailored to your system architecture.
Advanced Thermal Cooling
Integrated thermal management solutions including conduction cold-plates, liquid cooling jackets, phase-change heat dissipation, or forced-air enclosures.
Non-Standard Voltages
Low voltage (<48Vdc), high voltage DC (270Vdc to 700Vdc), 3-phase AC input (115Vac/200Vac, 400Hz), or custom non-standard input/output voltage configurations.
Digital Controls & Bus Comms
Full integration of intelligent telemetry protocols including PMBus, I2C, CAN Bus, Ethernet, RS-485, and secure SNMPv3 network monitoring.
Severe Environment Protection
Hermetic sealing, conformal coating, and ruggedized housing to survive extreme temperature ranges (-40°C to +85°C), high shock, vibration, and humidity.
Pulsed Power & Transient Load
High dynamic transient response and energy storage configurations engineered specifically for airborne radar, directed energy, and electronic warfare systems.
Key Customization Parameters for Global Procurement
Global buyers can specify custom operational requirements across the following core technical capabilities:
OEM Engineering & Design Process
From conceptual specification analysis to full-scale low-rate initial production (LRIP) and serial manufacturing, our structured phase-gate process guarantees project transparency and risk mitigation:
Requirements Analysis
Engineering review of input/output specs, mechanical envelopes, thermal requirements, and target compliance standards.
Circuit & CAD Design
Advanced electrical schematic creation, 3D mechanical modeling, thermal simulation, and PCB layout optimization.
Prototyping & Testing
Rapid in-house prototype assembly followed by comprehensive bench testing, ESS thermal cycling, and preliminary EMI scans.
Qualification & Production
Formal qualification testing (MIL-STD-810/461), final AS9100D quality approval, and scalable full-volume manufacturing.
Applications Served Worldwide
Our engineered custom power electronics are currently deployed across military tactical ground vehicles, fixed-wing and rotary military aircraft, unmanned aerial vehicles (UAVs), naval surface and subsurface vessels, satellite ground stations, airborne radar systems, C5ISR computing, and high-reliability industrial automation infrastructure.
Discuss Your Custom Power Requirement With Our Engineers
Whether you need a custom modification of an existing topology or a ground-up turnkey power supply system, our engineering team is ready to analyze your technical specifications.