805 Greenlawn Cemetery Rd., Murphy, NC 28906 (828) 837-4029 — Speak With An Engineer
AS9100D:2016 & ISO 9001:2015 Quality Standards

Power Supply Testing & Safety Standards

Quality Policy / Testing & Safety Standards

Rigorous Military & Aerospace Power Supply Testing Protocols

At Aegis Power Systems, Inc., reliability is not an option—it is a mission-critical requirement. We manufacture custom AC-DC power supplies, DC-DC converters, VPX power modules, and embedded power solutions built to withstand extreme environmental and operational stresses. Every single power supply unit manufactured in our Murphy, North Carolina facility undergoes stringent 100% acceptance testing and 100% elevated-temperature burn-in screening to guarantee flawless performance prior to deployment.

Our quality management system is fully certified to ISO 9001:2015 and AS9100D:2016 aerospace standards. By combining state-of-the-art Automated Test Equipment (ATE) with specialized manual stress screening, we ensure full compliance with defense specifications including MIL-STD-810, MIL-STD-461, MIL-STD-704, MIL-STD-1399, and DO-160.

100% Automated Electrical Test

Every unit undergoes complete parametric verification covering input/output regulation, efficiency, startup timing, and protection circuits.

100% Burn-In Screening

Units undergo full-load elevated temperature burn-in testing to eliminate infant mortality and guarantee long-term operational MTBF.

Full Data Traceability

Serialized test reports and recorded performance metrics are generated for every unit, providing complete quality assurance documentation.

Automated Test Equipment (ATE) & Parametric Checks

Our engineering laboratory utilizes high-precision automated test rigs to push units beyond standard rating parameters, ensuring adequate safety margins for field operation.

Electrical & Parametric Testing

  • Full Functional & Logic Operational Checks
  • Line and Load Voltage Regulation
  • AC Input Power Factor & Harmonic Distortion Analysis
  • Output Voltage Ripple & Switching Noise Measurement
  • High Line & Low Line Voltage Limits Testing
  • Start-Up Inrush Current & Hold-Up Time Verification
  • Overvoltage, Overcurrent & Short Circuit Protection
  • Remote Sense & Active Current Sharing Verification

Environmental & Safety Qualification

  • In-House EMI / EMC Pre-Compliance Testing
  • Elevated Temperature Full-Load Burn-In
  • Thermal Cycling & Shock Screening
  • High Humidity & Environmental Exposure
  • Dielectric Withstand (Hi-Pot) Testing
  • Isolation & Insulation Resistance Measurement
  • Mechanical Shock & Vibration Stress Screening
  • Custom Customer-Specified Acceptance Testing

Transparent Quality Assurance & Technical Reporting

Upon completion of factory acceptance testing, a comprehensive serialized test data report is compiled and furnished with your order. This documentation details exact test conditions, measured values, and pass/fail thresholds—offering defense contractors, OEM integrators, and government buyers complete transparency and compliance confidence.

Tailored Testing Across Strategic Domains

Whether for tactical ground defense, naval shipboard systems, rotary aviation, or high-density rackmount computing, our test engineering team tailors verification protocols to your operational profile.

Military Power Supplies Military
Aircraft Power Supplies Aircraft
Custom Power Supplies Custom
Rackmount Systems Rackmount
Shipboard Power Supplies Naval Ship
Embedded Computing Embedded

Have Questions Regarding Our Testing & Safety Compliance?

Speak directly with our engineering and quality assurance specialists to review custom test plans, military standard qualifications, or project specifications.

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