High-Reliability 19-Inch Rackmount Power Conversion Systems
Since 1995, Aegis Power Systems has engineered and manufactured rugged 19-inch rackmount power supplies and slide-in converter chassis for defense contractors, aerospace original equipment manufacturers (OEMs), telecommunications integrators, and industrial heavy-equipment manufacturers worldwide. Operating under AS9100D and ISO 9001:2015 quality management standards, our US-designed power supplies deliver robust performance in demanding operational environments.
Engineering Advantage: All Aegis rackmount power systems are designed and manufactured in Murphy, North Carolina, USA. Our facility is ITAR registered, NIST 800-171 compliant, and certified for IPC electronics assembly standards.
Mission-Critical Features for Global Procurement
Modern military command centers, naval vessels, airborne ground support stations, and automated industrial test benches require clean, uncompromised power. Our standard (COTS) and fully customized rackmount units support diverse input configurations—including single-phase AC, high-voltage three-phase AC, and wide-range DC inputs—delivering continuous power outputs up to several kilowatts.
Standard & Custom Form Factors
Available in standard 1U, 2U, 3U, and 4U 19-inch rackmount enclosures, as well as pluggable slide-in card options tailored to existing system racks.
Smart Remote Monitoring
Integrated I2C, PMBus, SNMP, or Ethernet telemetry options enable realtime monitoring of output voltage, line current, operating temperature, and fault status.
Harsh Environment Ruggedization
Built to satisfy stringent MIL-STD environmental standards for extreme temperatures (-40°C to +85°C), shock, vibration, humidity, and high altitude.
Key Technical Specifications
Below is a summary of performance parameters available across our standard rackmount AC-DC and DC-DC power supply series:
| Parameter | Standard Specification / Capability Range |
|---|---|
| Form Factors | 1U, 2U, 3U, 4U EIA-310 standard 19" rack chassis; custom slide-in modules |
| Input Voltage Options | Single-phase AC (115V / 230V auto-sensing), 3-phase AC (120V / 208V / 440V RMS), or 28V / 270V DC input |
| Output Power | 250W to 10,000W+ scalable power configurations |
| Output Voltages | Regulated Single or Multiple Outputs (3.3V, 5V, 12V, 24V, 28V, 48V, 270V DC) |
| Military & Industrial Standards | Compliance capabilities for MIL-STD-810, MIL-STD-461 (EMC/EMI), MIL-STD-704, MIL-STD-1399, and MIL-S-901D (Shock) |
| Cooling Options | Internal high-reliability forced air cooling, conduction cooling plates, or fanless convection systems |
| Protective Features | Over-voltage (OVP), over-current (OCP), short-circuit, over-temperature (OTP), and active Power Factor Correction (PFC > 0.98) |
Target Defense & Industrial Applications
Engineered for high reliability and rapid system integration, our rackmount power conversion platforms serve critical systems across global sectors:
- Military Ground Command & Control (C4ISR): Secure power supplies for tactical field racks, server banks, and communications hardware.
- Naval & Marine Operations: High-efficiency power converters compliant with shipboard power quality standards (MIL-STD-1399).
- Aerospace Ground Support Equipment (GSE): Stationary and portable test benches requiring precise, regulated DC voltage.
- Industrial Automation & ATE: Automated test equipment infrastructure demanding high efficiency and continuous remote telemetry control.
Custom Power Supply Design & Rapid Prototyping
When commercially available off-the-shelf power supplies fail to meet unique electrical or mechanical specs, Aegis Power Systems specializes in custom power electronics. Our engineering team works directly with prime contractors and technical buyers to design customized power architectures from initial schematic capture to full qualification testing.